Proper Installation
Techniques must be followed to prevent immediate or premature failure of
Butterfly valve seat, disc or shaft on any size or make wafer-style
Butterfly valves.
PROPER
INSTALLATION PROCEDURE
IMPROPER
TECHNIQUES
Pipework
opened to allow free valve entry with the disc in a semi-closed
position.
Pipework
not spread sufficiently - could tear rubber seat. Disc in open
position will hit flange and score disc edge.
Valve
in semi-closed position to (1) protect disc edge, (2) reduce
rubber interference during installation and start-up, and (3) help
reduce initial torque build-up.
Disc
as shown in fully closed position causes seat distortion. When
flanges are drawn up, rubber will close around disc edge creating
excessive torque in initial operation.
Disc
should be turned to full open position after flange alignment and
before evenly pulling up flange bolts.
Incorrect
pipe alignment will cause interference between disc edge and
flange face creating leakage and excessive torque for opening
valve.